Midland Alloy has taken a major step towards reducing its energy costs and carbon footprint by installing a new rooftop solar PV system at its manufacturing facility in Telford, Shropshire.
Following a competitive tender process, Midland Alloy appointed Ecovision to design and install a tailored solar and battery storage system that supports the company’s commitment to operational efficiency and sustainability.
Project Details
- System Capacity: 60 kWp
- 130 × DMEGC 465 W high-efficiency solar panels
- 1 × 50 kW SolaX hybrid inverter
- 1 × 15 kW hybrid battery inverter
- 11.6 kWh battery storage system (expandable modular system)
The installation enables Midland Alloy to generate a significant proportion of its own renewable electricity on-site, helping to reduce reliance on grid power while futureproofing the facility for increased electrification and electric vehicle charging.
About Midland Alloy
Established in 1973, Midland Alloy has developed a wealth of knowledge and expertise in the manufacture of complex aluminium parts. Operating from its 22,000 sq ft purpose-built facility in Telford, Shropshire, the company is centrally located within the UK and serves both domestic and international markets.
Midland Alloy manufactures precision components for a wide range of sectors, including the automotive, rail, aerospace, medical and architectural industries. Its highly skilled technical team has also produced specialist components for a variety of advanced engineering projects across multiple industries.
The company processes aluminium extrusions and castings as well as other metals, including brass, mild steel, stainless steel and iron. Midland Alloy is BS ISO 9001 Quality Assured and operates to extremely high standards, combining traditional craftsmanship with modern manufacturing technology to produce parts to tight tolerances and deliver them on time.
A zero-defect philosophy underpins the company’s operations, ensuring customers receive consistently high-quality products and a reliable supply. Midland Alloy also works closely with customers throughout product development, offering technical expertise and support to optimise design and manufacturing outcomes.
Project Highlights
System Capacity: 60 kWp
Components:
- 130 × DMEGC 465 W high-efficiency solar panels
- 1 × 50 kW SolaX hybrid inverter
- 1 × 15 kW hybrid battery inverter
- 11.6 kWh battery storage system (expandable modular system)
- Bird-proofing mesh
- A firefighter safety switch, allowing DC isolation at the roof level and providing an additional layer of safety for emergency responders.
Battery Technology:
The battery solution was selected for its modular “stacking” design, allowing Midland Alloy to easily increase storage capacity in the future as energy demands grow.
Future EV Readiness:
Electrical infrastructure was designed to support the future expansion of electric vehicle charging as the company transitions toward electrified transport.
Innovative Design and Collaboration
As part of Midland Alloy’s wider site improvement project, the building underwent a full roof over-cladding and electrical infrastructure upgrades, carried out by their appointed contractors. Ecovision worked closely with the client and both the roofing and electrical contractors throughout the design and installation process to ensure the solar system integrated seamlessly with the upgraded building infrastructure.
This collaboration required careful consideration of fixing methods, structural loading and waterproofing, alongside electrical loads and supply requirements, to ensure the long-term integrity of the roof system while maximising the potential for solar generation.
Through early design coordination and precise installation planning, the system was successfully delivered with minimal disruption to Midland Alloy’s ongoing manufacturing operations.
Sustainability and Energy Benefits
The solar installation will generate a significant portion of Midland Alloy’s daytime electricity demand directly on-site, reducing the facility’s reliance on grid electricity and lowering operational energy costs.
The addition of battery storage enables the company to store excess solar generation and use it during periods of peak demand, improving energy efficiency and resilience.
The system has also been designed with flexibility in mind, allowing additional battery capacity to be added easily in the future as energy needs evolve.
Long-Term Impact
For Midland Alloy, the solar installation represents an important investment in both sustainability and operational efficiency. By generating on-site clean energy and preparing the facility for future energy technologies, such as EV charging, the project helps futureproof the business against rising energy costs while supporting its long-term environmental goals.
This project demonstrates how collaboration between engineering specialists, roofing contractors and renewable energy experts can deliver practical, high-performance renewable energy solutions for modern manufacturing facilities.
Key Outcomes
Reduced Energy Costs: On-site solar generation lowers reliance on grid electricity.
Future-Proof Infrastructure: Electrical infrastructure prepared for EV charging and future battery expansion.
Sustainable Manufacturing: Supports Midland Alloy’s commitment to responsible manufacturing and energy efficiency.
Collaborative Delivery: Close coordination with the roofing contractor ensured seamless integration with the new roof structure.
